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Dorner Conveyors

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Cleanroom Certified Conveyors

Dorner’s 2200 Series low profile belt conveyor platform has received the Ultraclean Products Approval Laboratory certification for use in ISO Standard 14664-1 Class 5, and Federal Standard 209 Class 100 rated cleanrooms.

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This means that 2200 Series conveyors using Dorner’s urethane belt types will not contribute to the contamination of cleanrooms conforming to those standards.

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Backlit Conveyors

A light fixture is installed inside the conveyor frame and emits light through a translucent belt.Backlit conveyors learn more

These conveyors provide enhanced contrast between product and conveyor belt for visual inspection and vision system interface.  Parts can be stopped directly over the lighted section or continue through uninterrupted.

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Vacuum Conveyors

Dorner combines belt technology with engineered vacuum pumps to provide the optimum result for each customer.
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Vacuum belt conveyors are made by perforating the belt and drawing air through grooves in the bed of a standard conveyor.

  • Holds flat parts of any material fast to the belt
  • Ideal for elevation changes or part holding
  • Can be used in upside down applications
  • Vacuum area required is designed per application

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Vertical Belt Technology

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Common Drive ConveyorsCommon Conveyors leran more

Up to (4) conveyors can be coupled together and driven from a single gearmotor using a common drive shaft or coupled shafts.  This creates a single lane for handling parts.  Wide parts or pallets can traverse belts allowing for part access from below.

  • Conveyors move at same relative belt speed
  • Creates single lanes for handling parts
  • Conveyors can be of different widths and lengths

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iDrive Belt ConveyorsiDrive conveyors learn more

iDrive merges advanced drive and control technologies with the compact design of the 2200 Series by integrating the motor, gearbox and motor controller into a single, space saving package. Dorner has literally redefined the application footprint for small product conveyors.

The groundbreaking iDrive feature is ideal for a variety of packaging and industrial applications where space is tight or additional room is needed around the conveyor. Capable of widths as narrow as 2 inches and lengths as long as 8 feet with speeds up to 70 feet-per-minute.

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SmartPace Video

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Dorner Conveyors Dorner

Dorner is a Leader in the design, applications, manufacturing, and integration of conveyor systems. Companies from over 1,200 different industries worldwide turn to Dorner to achieve improved efficiency, productivity, and a positive ROI. Dorner offers the broadest range of unit handling conveyors in the world, moving everything from machined parts to raw food products.


2200/2300 Series

Dorner 2200 Series Conveyors The 2200 and 2300 Series are aluminum extruded frame belt conveyors for small part transfer and small part handling.  The low-profile and modular design provide for a efficient use of space and machine integration.

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2200 Precision Move pallet System Conveyors

Dorner Precision Move Pallet System2200 Precision Move Pallet Systems are the latest advancement in pallet traffic management. With a unique pin tracking system to guide pallets through 90° turns, and a fast belt change capability.

Simple Powered 90 Degree Corner Modules use pin tracking in pallet, maintains product orientation through the turn, includes 24 VDC drive mechanism to drive the pallet around the corner.

The pallets on this conveyor range from 160 mm to 480 mm, giving the customer the flexibility to select the proper size to move the product. During operation, pallets move on twin dual strand timing-belt conveyors. This design provides many benefits to end users, including added load capacity in a small platform (up to 250 lbs accumulated), quick belt change without the need to remove conveyor from system, widths (160, 240, 320, 400 and 480 mm), lengths up to 7,500 mm, 20 days or less delivery time, clean room class 100 Certification on the conveyor.

2200 Precison Move Pallet System


 

SmartFlex Helical Curve and Spiral Conveyors

Dorner SmartFlex Spiral ConveyorWhen floor space is tight and applications call for product to be moved up or down, Dorner’s trio of SmartFlex curve conveyors are the perfect answer.

The SmartFlex Helical Curve, Spiral, and Alpine conveyors greatly expand the capabilities of Dorner’s SmartFlex line by giving customers the ability to move product up or down and around equipment to accommodate tight spaces.

Dorner’s SmartFlex line is a flexible conveyor platform that reduces costs, saves time and offers simple configuration and acquisition options to Dorner’s customers within the packaging, medical, health and beauty, industrial automation and electronic industries.

SmartFlex Helical Curve and Spiral Conveyors



2200 SmartFlex Pallet System

Smartflex pallet system Pallet System Components for use on its 2200 SmartFlex® flexible chain conveyor platform that provides accurate positioning and routing of parts for assembly, robotic and inspection applications. The components, sold as completed assemblies or as kits, allow users to implement easy design changes to their conveyor systems, and offer versatile layout flexibility.

Merge & Diverts

Lift & Locate StationLift & Locate Station

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3200 Series Heavy Duty Belt ConveyorDorner 3200 Series conveyors learn more

The Heavy Duty 3200 Series conveyor is available i3 formats: Flat Belt End Drive, Cleated Belt End Drive, and Center Drive models:

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Activated Roller Belt (ARB)

Merge, divert and align products smoothly with ARB technology

Dorner ARB technologyThe new 3200 Series conveyor with Intralox Activated Roller Belt™ (ARB) Technology is perfect for moving boxes and packages in merging, diverting and aligning applications.

ARB Technology uses low and high friction angled rollers within the belt to help smoothly guide and align items of all sizes.  This conveyor technology minimizes floor space, increases system reliability, eliminates costly system controls, provides a safer work environment, and can handle products as small as 6” x 6”.

ARB Technology works well for:

Activated Roller Belt (ARB)



Precision Move ConveyorsDorner Precision Move conveyors

Dorner has engineered precision belt and drive technology into the 2200 and 3200 Series conveyors. This offering is the ideal automation solution for product assembly, manufacturing, and packaging processes that require accurate alignment of time and distance.  Precision timing belting conveyors combined with a variety of servo drive technology provides extremely accurate movement of product.

Whether your application is using timing belt technology for a component of a larger system or a complete solution, this offering provides the flexibility needed. Dorner offers a simple yet versatile pallet attachment system, the widest width possible with one belt, the complete integration with servo motors and drives, and package performance specifications.

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AquaPruf Sanitary Vertical Belt Conveyor

Dorner AquaPruf Vertical Belt ConveyorThis vertical belt technology is used for elevating bulk products like vegetables and fruits, popcorn, grains and nuts, pet food, pharmaceuticals, and small packages. As a sanitary, vertical conveyor belt system, it's ideal for food, pharmaceutical, chemical industries, and all sanitary environments as it carries out a wide range of applications.

The FDA approved belting and plastic components in our AquaPruf VBT series is built for steep and vertical inclines, as well as bulk material handling, food process, and as a washdown conveyor, is easy to clean.

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1100 Series Miniature Belt ConveyorDorner 1100 Series Miniature conveyors

The 1100 Series utilizes a unique technology that is the driving force behind miniature conveyors enabling the components to be so small.  This technology is the pinch drive mechanism.  The pinch drive is incorporated in both the End Drive conveyor and the Mid Drive conveyor and allows the conveyor to run with almost no belt tension.  Typical belt conveyors run under high tension.  Tension is needed for the drive roller to have enough traction to drive the belt.  However it is this tension that causes bearings and conveyor rollers to be oversized to handle the load.

The 1100 Series conveyors have end rollers that are only 5/8” in diameter.  When placed together, miniature conveyors can transfer a product as small as 7/8” in diameter.  In addition, both models can be equipped with 5/16” dual end rollers.  When placing these versions together a product as small as 5/8” in diameter can be transferred.

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7100 Series AquaGardAquagard

Dorner’s new AquaGard® 7100 Series Stainless Steel Table Top Chain Conveyor can twist and turn into the tightest of spaces. The flexibility is ideal for product routing in wipe down sanitary applications in the food, packaging and pharmaceutical industries.

As the footprint around machinery, production areas and plants continues to shrink, the AquaGard 7100 Series Stainless Steel Table Top Chain Conveyor is the ideal platform to maximize available space. The conveyor is engineered to make tight turns, and be configured for inclines and declines to provide the ultimate in flexibility for customers.

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AquaGard™ ConveyorsDorner AquaGard conveyors

AquaGard™  is a stainless steel conveyor that offers maximum flexibility for a wide variety of products and applications while increasing throughput and reducing product loss.

This platform was rigorously designed to deliver industry-leading speeds, best-in-class transfers and ease of automation to the bakery, snack food and confectionary markets. However, AquaGard is also ideal for select applications within the fruit, vegetable, non-protein ready-to-eat, pharmaceutical, medical, and personal care markets.

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AquaPruf® ConveyorsDorner AquaPruf conveyors

The innovative AquaPruf® stainless steel sanitary conveyor helps the food industry perform at its best.  This conveyor line is hygienically designed for fast effective cleaning, from occasional wipe down to frequent high pressure wash down.  Sanitary designs are available for BISSC, GMA, and AMI standards.  USDA red meat and poultry accepted equipment certification is also available.  All materials are FDA approved including belting.

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Dorner LPZ ConveyorNew 2200 Series LPZ Conveyor

Dorner’s new 2200 LPZ / Z-Frame Conveyor comes with one or two pivot points, and features an extremely low profile to fit under machinery or any other tight spots. The pivot points on the conveyor provide added flexibility as it can be configured in either Z-frame, horizontal-to-incline and nose-over positions.

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Flexible packaging product handling

Dorner Flexible packaging product handling download datasheet Dorner's industry leading product handling conveyor platforms are ideal for flexible packaging solutions. The conveyors can be engineered or configured to aid in the creation and efficiency of packaging lines manufacturing products in flexible packages. These packages are made of soft or flexible material in the form of a bag or pouch creating unique handling opportunities.

Dorner conveyors offer solutions for handling flexible packaging efficiently for orientation, rotation, standing up, laying down, 90 degree transfer, and elevation.

Vertical Movement:  Application involves the rapid incline of pouches from drop height of filling machines to working height or ceiling height.

Bottom-Less Pouch Handling:  Application involves the stable conveyance of pouches for inspection, printing, labeling or edge sealing.

Pouch Orientation or Turning: Application involves non-contact orientation of pouches, orientating them to accommodate various processes

Settling/Flattening:  Servo driven conveyor pulses back and forth dispersing or leveling the pouch contents for carton or box loading.

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SmartPace Dynamic Pacing Conveyors

The SmartPace conveyor enhances packaged product orientation by receiving items and properly spacing them on the conveyor.

The conveyor uses HMI interface to control the spacing, speed and orientation of products. This gives users is the ability to merge multiple lanes together without product stops or gates – the entire process is smooth and seamless.

A Photoeye detects randomly spaced parts enter the conveyor. The conveyor’s servo motor control automatically varies the conveyor speed and conveyor junction placement to generate an evenly spaced part.

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